Nyob rau hauv niaj hnub machinery manufacturing, automotive qhov chaw, tsev kho vajtse, thiab yeeb nkab haum kev lag luam, xov dov yog ib tug indispensable txheej txheem. Ntawm cov khoom siv xov tooj ntau, peb -axis hydraulic xov dov tshuab, nrog nws cov kev ua haujlwm zoo tshaj plaws, ruaj khov tsim zoo, thiab qib siab ntawm automation, tau dhau los ua cov cuab yeej tseem ceeb rau loj - nplai, siab - xov dov ntau lawm.
1. Cov Ntsiab Lus Tseem Ceeb thiab Kev Ua Haujlwm Raws li lub npe qhia, peb -axis hydraulic xov dov tshuab yog hais txog lub tshuab nrog peb... Hydraulically tsav tshuab cov cuab yeej nrog dov spindles (rolling wheels) teem rau ntawm qhov sib npaug (feem ntau 120%) siv txias dov raws li lawv cov ntsiab lus machining. Tsis zoo li ib txwm ua ntej- txiav cov txheej txheem xws li threading thiab tapping, uas cuam tshuam nrog kev tshem tawm nti, txias dov yog txheej txheem chipless machining. Nws leverages cov yas deformation muaj peev xwm ntawm cov hlau nyob rau hauv chav tsev kub, siv loj, uniform radial siab rau lub workpiece (feem ntau yog puag ncig steel, yeeb nkab, los yog ntsia liaj qhov rooj blanks) ib txhij los ntawm peb circumferential cov lus qhia ntawm peb hydraulically tsav rolling log. Nyob rau hauv lub siab no, cov hlau fibers ntawm lub workpiece nto yog yuam kom undergo yas ntws, sau lub dov ... Nyob rau hauv cov kab noj hniav ntawm cov menyuam hobbing tuag, ib tug xov uas zoo kawg nkaus phim cov hniav profile ntawm cov menyuam hobbing tuag yog replicated. Cov txheej txheem no tsis tsuas yog tsis tsim cov chips, tab sis kuj ua rau cov hlau ntawm lub workpiece nto denser thiab ua kom nws lub zog.
2. Main Structure and System Composition of the Equipment Ib feem peb ntawm -axis hydraulic roller hobbing tshuab feem ntau muaj cov hauv qab no:
1. Tshuab Lub Cev Lub Cev thiab Lub Zog: Lub siab - lub zog cam khwb cia hlau tshuab lub cev ua kom lub cev ruaj khov thiab ruaj khov ntawm cov khoom siv thaum lub sij hawm siab - siab dov. Lub zog hluav taws xob yog qhov chaw nres tsheb hydraulic, uas muab kev ruaj khov, muaj zog, thiab lub zog tswj tau meej meej rau lub synchronous radial pub ntawm peb cov menyuam hobbing axes.
2. Peb -Axis Synchronization Roller system: Qhov no yog qhov tseem ceeb ntawm cov khoom siv. Peb rollers yog mounted ntawm peb lub ntsiab ncej thiab tsav los ntawm hydraulic thooj voos kheej kheej, enabling synchronous thiab concentric radial pub thiab retraction. Qhov kev tsim no ua kom muaj kev sib npaug tag nrho ntawm lub workpiece thaum lub sijhawm ua haujlwm, tsis txhob khoov lossis eccentricity.
3. Workpiece clamping thiab feeding system: Feem ntau nruab nrog hydraulic clamping ntaus ntawv kom ruaj khov ua haujlwm thaum ua haujlwm, tiv thaiv kev sib hloov lossis txav. Ua ke nrog lub tshuab pub mis tsis siv neeg (xws li lub hopper, feeder, thiab lwm yam), nws tuaj yeem ua tiav kev ua haujlwm tas li.
4. Kev tswj hluav taws xob: Ua haujlwm PLC (Programmable Logic Controller). Lub touchscreen tib neeg- tshuab interface tso cai rau cov tswv lag luam yooj yim teeb tsa thiab kho ntau yam tsis xws li dov siab, dov lub sijhawm, thiab pub / thim rov qab ceev. Lub kaw lus muaj tus kheej - kuaj xyuas thiab lub tswb ua haujlwm kom ntseeg tau tias muaj kev nyab xeeb thiab txhim khu kev qha.
1. Cov yam ntxwv ua tau zoo thiab qhov zoo
1. Kev ua haujlwm siab heev: Vim tias peb lub rollers ua haujlwm ib txhij, thiab cov txheej txheem yog ib qho kev sib sau ua ke, kev ua ib txoj xov tsuas yog siv ob peb feeb xwb, deb tshaj qhov ua tau zoo ntawm cov tsoos tig thiab ob npaug - cov menyuam xov dov, ua rau nws tshwj xeeb tshaj yog haum rau ntau lawm.
2. Cov xov zoo zoo:
High Strength: Cov hlau fibers nyob rau hauv dov xov yog nruam. Txij li thaum nws tsis raug txiav, nws lub zog qaug zog thiab qhov tawv tawv yog qhov siab dua li cov xov ntawm machined threads.
High precision thiab zoo nto tiav: Triaxial uniform quab yuam ua kom tiav thiab sib xws ntawm cov xov profile, tsis tshua muaj roughness, thiab sealing zoo.
Dimensional stability: Smooth hydraulic kis tau tus mob yam tsis muaj kev cuam tshuam kom lub dimension stability ntawm txhua workpiece nyob rau hauv loj ntau lawm.
1. Kev siv cov khoom siv siab: Raws li cov txheej txheem chipless machining, nws tsim tsis muaj pov tseg, siv 100% ntawm cov khoom siv thiab txuag nqi.
2. High℃ntawm automation: Ib qho yooj yim mus cuag tsis siv neeg loading thiab unloading, thiab tuaj yeem ua ke nrog lwm cov khoom siv ntawm cov kab ntau lawm. Lub tshuab yog lub tshuab tsim khoom siv hluav taws xob, txo qis kev siv zog thiab kev cia siab rau cov neeg siv kev txawj ntse.
3. Lub neej ntev ntawm lub cuab yeej: Raws li cov txheej txheem tsis raug, siab - cov xov dov lub log zoo muaj lub neej ntev, txo cov cuab yeej hnav. IV. Cov Khoom Siv Hauv Tsev: Peb-axis hydraulic xov dov tshuab tau dav siv hauv cov ntawv thov uas xav tau kev ua haujlwm zoo ntawm siab- lub zog, siab- cov xov sab nraud:
· Kev tsim kho kev lag luam: Rebar txuas lub tes tsho, thauj tog rau nkoj bolts, siab -lub zog bolts
· Automotive kev lag luam: Ntau yam shafts, pins, steering khi rods, tsav shafts
· Kev thauj mus los: Kev sib txuas ntawm cov pob qij txha rau cov kav dej roj, cov kav dej, thiab cov kav dej roj
· Txuj kev lag luam: Kev tsim khoom siab -kev ua tau zoo bolts, studs, thiab lwm yam.
V. Peb-axis hydraulic xov dov cav tov yog cov neeg sawv cev zoo ntawm niaj hnub precision yas sib sau tshuab. Los ntawm nws qhov tshwj xeeb peb -axis synchronous hydraulic dov tsim, nws zoo kawg nkaus daws cov kev xav tau rau kev ua haujlwm zoo, kev ua tau zoo, thiab kev tswj tus nqi hauv cov xov ntau lawm. Raws li kev lag luam kev lag luam txuas ntxiv txhim kho nws cov kev xav tau rau cov khoom lag luam thiab kev tsim khoom siv hluav taws xob, peb -axis hydraulic xov dov cov cav tov yuav txuas ntxiv ua lub luag haujlwm tseem ceeb hauv cov xov ua haujlwm, muab cov txheej txheem muaj zog txhawb kev txhim kho qib siab -kawg khoom tsim hauv Suav teb thiab txawm tias thoob ntiaj teb.
